K Naresh 01 01 A review of metal forming analysis which is extensively utilized in the automotive industry is presented inthis work Numerous processing techniques have been used in industries to achieve productivity and repeatabilityNonlinearity complicated material behavior and machining technology are all part of the metal forming processNowadays in the metal forming process FEM is used to calculate stresses and other failure criteria for formabilityprediction The main goal of material optimisation for sheet metal is to reduce the size of the raw material The die isscanned in a coordinate majoring machine to create a computeraided design model The criteria utilized for metalforming include FEM forming limit stress diagram press forming analysis probabilistic design numerical analysisstress diagram and material optimisation Copyright (c) International Journal of Engineering and Basic Sciences. All rights reserved 2026